The Workplace Improver Blog Improving Workplace Safety, Performance and Training through Video

Tag Archive: improving workplace performance through video

How to make the Best Training Video

Alert: Inappropriate visual. Example of how bad it is to put the wrong visuals with your content. It doesn’t matter if the picture is nice or funny.

Research suggests that learners more easily understand and recall new material presented in video that allow participants to both hear and see the information (Gunter, et al. 2000; Molen, et al. 2000; Lalley 1998).

This dual-encoding process reinforces information in multiple brain areas, thereby increasing the chances that the material will be stored in long-term memory.
In fact, I’d go as far as saying that video has a triple-encoding process.  An expertly produced training video, will get people to read, see and hear information resulting in recall levels of 60% (as opposed to reading which is 10%).
Video is extremely powerful at communicating messages and helping people to remember them.  And that is why I love them!
But, not all training videos are created equal.  To make the most of the dual-encoding process (uh herm, triple-encoding)- in the brain, there are certain attributes that the video must have, in order to store information in long term memory.
Here are some important training video tips:

1. Match the visuals, titles and voiceover – This is a common mistake of amateurs.  Sadly, even  some experienced editors have difficulty with this one.  This is one of the reasons why training videos are so powerful, but so many production houses get it wrong.  Remember, don’t skimp on editing time.  It is worth the time and effort to use lots of titles and to match the vision accurately.

2. Focus the training video on instructional design principles. Producing a training video is more than just editing and filming.  The script must be written in a way so as to enhance learning.  Avoid working with directors whose main desire is to be a Hollywood producer.  While you are getting a training video made, remember it is just another communication tool like a poster  magazine ad.  It is not about amazing pictures with  stereophonic sound.  How it is put together is a necessary requirement, but it is the instructional design principles behind it that make all the difference.

3. Entertaining videos usually don’t work.  Avoid effects that do not add to communicating your message.  Do you really need the paint splash effect title when your company has nothing to do with paint?

4. Change what’s on screen every 5-7 seconds. Use a variety of communication methods – titles, different voiceovers, numerous camera perspectives  and a change in music.  Keep people engaged.

5. Show people as much as you can. People like looking at people. Again, amateurs don’t get this key principle.  I have seen amateur videos where a blank wall has been an unnecessary feature point while the narrator rambled on.  No joke.

6. Linear sequence (Step 1, Step 2 etc) avoid Step 2, Step 1, Step 2, Step 3, Step 5 etc).  Our conscious brain absorbs information in a linear fashion.  Information must always be given from start to end with no confusing jumping back and forth.  With any type of training the structure is crucial to success.  This is the same with an educational video.   In a video, it can be quite boring and annoying to see things twice or in the wrong order.  Makes it difficult to understand.

7. Script - This is crucial.  It must be friendly and  conversational.  Use short words and sentences.  This is not a time to make out your clever because you know some big words.   And don’t get lazy and refer people to a book (yes, some training videos do that!)

8. Segregate the training video into chapters and make these clear. Just like a book, structure the training video into a range of titles and subtitles and make these easy to skip to.  By using titles in the video on the next topic, it helps to focus viewers on what they are going to learn next.

Training videos are an incredibly effective method of training people quickly and thoroughly.  More importantly, they help viewers to retain the information much more than if they were to read the information or even hear it.  But they have to be made right.  By spring boarding off what makes training videos so great and including these components in you training video, you’ll get fantastic training outcomes.

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The Real Cost of Workplace Injuries

Workplace safety
Image via Wikipedia

Since the early 1990′s, most companies have got their act together and decreased their workplace injuries (see chart).  After all, it’s a no-brainer that workplace safety accidents cost businesses lots of money each year.  And from a human perspective, it’s always a good idea to look after people.

Yet, many companies around the globe often forget about the real costs of an accident preferring to cut spending on safety training and equipment.

Let’s take a look at some different viewpoints on the real cost of workplace safety to an organisation:

  1. The Liberty Mutual Workplace Safety Index report states that improving workplace safety is a key strategy for reducing direct costs resulting from workplace injuries. The direct costs that are stripping businesses of their profits include medical expenses, workers’ compensation payments and costs for legal services.   Direct costs are just the beginning of the ‘price’ of an unsafe working environment. Workplace accidents trigger a range of indirect costs including repairs to damaged equipment and property, hiring and training of replacement personnel, as well as costs associated with lower employee morale and absenteeism that is common in a work site that is considered unsafe.
  2. While across the Pacific Ocean, Ian Woods, a senior business analyst at AMP Capital Investors was quoted as at a Safe Work Australia event that “From an investors’ perspective, we actively consider OH&S performance in our investment decisions, as we believe it is a good measure of management quality in many high-risk industries”.  Woods argues that investors now cannot ignore the cost of workplace injury as it is passed on to Australian employers. The average workplace injury costs 6 percent of profit. In the construction industry, the total workplace injury costs borne by workers, employers and the community is equivalent to a staggering 98 percent of the industry’s operating profit.
  3. While Professor Patrick Hudson, based at Delft University of Technology in the Netherlands was also quoted as saying “I have an estimate that a company may be losing up to 10 per cent of its turnover as a result of poor OHS and E (occupational health, safety and environment) performance…when you have a shutdown, you lose production, and you just add it up,” Prof. Hudson said

Gary Gregg, executive vice president of Liberty Mutual’s Commercial Markets sums it all up by remarking “There is a clear link between workplace safety and a company’s performance”.

But who is really responsible for workplace safety?

Research undertaken by Missouri Employers Mutual Insurance revealed that 95. 7% of those interviewed stated that the responsibility for creating a safe work environment belongs to management.

The bottom line is that companies need to assess their risk situation and to educate employees about how to keep themselves safe.

For organisations with a profit and humanitarian focus, education and safety training video packages are a wise investment in reducing business risk since they protect the most important business asset of all. . . human capital.

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How to improve the effectiveness of Occupational Health and Safety Training

Research has found that the most engaging methods of safety training are, on average, approximately three times more effective than the least engaging methods in promoting knowledge and skill acquisition, as well as reducing accidents, illnesses, and injuries.

Given the cost of workplace accidents to a company, getting your safety training right can save millions of dollars.

Dr Ian Woods, from AMP Capital Investors says that the average workplace injury costs 6 percent of profit.   While in the construction industry, the total workplace injury cost is equivalent to a staggering 98 percent of the industry’s operating profit.

These high cost effects a company’s ability to be competitive.  A good OHS strategy  is necessary to prevent accidents in the workplace and improving OHS safety is now a necessity not a nice-to-have.

So how do you make safety training more effective?

Training can be either passive/low engagement (eg: lectures and reading which are the least engaging) to active/high engagement (eg: watching a training video with a quiz, hands-on demonstrations).

Here are the four tips to an engaging safety training program:

  1. Visuals - The trainee receives classroom style training with high impact visuals.  83% of human learning occurs through visuals.  The right brain prefers visuals and it is believed that it can process pictures much faster, even hundreds of times faster, than the verbal brain can process words.  The application of more interesting visuals such as diagrams, video and pictures can have enormous positive impact on learning.
  1. Assessment - the trainee is assessed on the information they have learned and face to face feedback is given on their results.  It is important that a person gives the feedback (not a computer).
  1. Development of training in stages – this means that the trainee receives different standards of training before starts job (basic), then on-the-job training that changes to suit the increasing knowledge of the trainee.  The training can get more complicated as the trainee understands more.
  1. Behavioral modelling - this is integral to an active learning style.  A buddy or trainer demonstrates a particular task, then lets the trainee undertake it.  Coaching is then given as to how to improve.  However, it is important that the buddy is good at their job and will teach procedures correctly.

Action-focused feedback is regarded as the key to knowledge acquisition, in that it forces the trainee to work out relationships between events and actions, leading to development of strategies for handling unforeseen events.

And while classroom training is the a passive form of training it can be used effectively if it includes:

  • High impact visuals
  • Quizzes (with one on one feedback).

Once information is imparted in classroom training, hands-on demonstrations are also required both in the class and when the new starter is on the job.

By incorporating more engaging, hands-on training into your learning design, it will ensure that workers get more meaning and understanding from their safety training.

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How to Improve Manual Handling Training and Awareness

One in three injuries to Australian workers are caused by manual handling, with inexperienced staff at greater risk.

Back in 1986, the New Zealand Accident Compensation Corporation was faced with increasing back injuries and decided to launch a nationwide television campaign to promote good lifting and bending techniques among the general public.

The campaign consisted of a one minute television ad shown at peak viewing times that motivated people to bend their knees whenever they were going towards the floor to either lift or put down objects.  In addition, a 25 minute training video was produced called “The Bad Back Video”.

The results of 1,000 randomly selected respondents were quite remarkable.

The survey findings were based on those who had seen one minute ad:

•    Fifty-four percent of the respondents were aware that lifting, bending and strains were a major cause of back injury.

•    While 88% of those who had seen the ad, said that they had modified they way they treated their backs, while 49% had changed their lifting behaviour.

Doctors, schools and industry all took some of the promotional materials and used them to train patients, students and workers.

There are some flaws to these research findings (eg: how did people lift a year later?, what percentage of people were aware of the major causes of back injury before the ads?)

But it does raise an interesting fact.

Video is a powerful way to inform and educate viewers on correct lifting techniques. To properly train manual handling techniques, video modules are required.

For those of you who have tried to increase awareness of manual handling tasks using photos, you know that the the learning task is next to useless.  By using video for learning, you will greatly improve your training outcomes.

If you want to see how a manual handling training program was successfully implemented across Australia and New Zealand to train 3,000 plasterboard workers, read this manual handling case study.

This information was taken from “Back injury prevention – Awareness versus Performance” by Leornard Ring , Professional Safety, July 1989

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Interview with Dr Judith M.O Brown, HR Specialist

Judith M.O. Brown, Ph.D.,  has over fourteen years experience as a researcher, analyst, and compliance specialist, identifying the major challenges facing human resources professionals, management, and employees in both the public and private sectors, and developing products and resources to enhance their individual and organizational performance.  Dr. Brown has authored several articles and reports addressing organizational and human resources management issues in industry journals, magazines and HR Web sites.  A graduate of the Virginia Polytechnic Institute and State University, she holds a Doctorate Degree in Human Development and a Masters Degree from the University of Maryland, University College.

Given the interest by our readers in her report, Employee Orientation, I interviewed Judith to help give companies further insight into how to improve their induction or orientation process.

1. In your experience, what are some common mistakes companies make in the induction process?

Judith: I have observed some key things companies tend to do incorrectly in acclimating new employees or mishandling the employee’s transition into the company. Companies tend to misunderstand what the “on boarding” or induction processes is all about and vastly underutilize the opportunity to effectively welcome and retain valuable employees. Why? Because it is easy to underestimate just how difficult it is for new employees to adapt to a new job and a new culture and it takes a long time for them to contribute.

When companies take a “Let ‘em sink or swim” attitude, the failure rate is extremely high, particularly for higher-level employees – and the monetary price tag – one to four times the person’s salary – is only part of the cost they pay. Failed hires hurt employee morale. They increase workload. They create stress, and most importantly, repeated miscues will make the management team and human resources appear incompetent.

Some common mistakes that will be guaranteed to turn off the new employee:

1.      Using the orientation time primarily for employees to complete mounds of administrative paperwork.

2.      Not preparing a work space or work area prior to the employee’s arrival.

3.      Escorting the new employee to their work area and neglect to introduce them to co-workers or assign them a mentor.

4.      Leaving the new employee at their work station, to manage on their own, while co-workers pair up and go off to lunch.

5.      Assigning the new employee to a person who is too busy or does not have the communication skills to train the new hire.

6.      Assigning the new employee the most unhappy, negative, company-bashing, team member.

7.       Assigning the employee “busy work” that has nothing to do with their core job description, because you are having a busy week.

8.       Starting the new employee without taking the time to properly orient them to the customs, policies and procedures or the company.

9.      Scheduling the new employee to start work while their supervisor or manager is out on vacation.

2. With a good induction program, what benefits will the company receive?

Judith: A well thought out induction program, whether it lasts only one day or six months, will help not only with retention, but also achievement of early productivity. Companies with well executed induction programs, get their new employees up to speed sooner, and have an improved alignment with the quality of work the employee produces and the work objectives and goals of the company.

Some additional benefits of an effective program include:

-         Lower employee turnover and therefore lower recruitment and on-the-job training costs (both time and money);

-         Improved staff morale and greater loyalty and commitment to the organization;

-         Reduction of new employees’ anxiety; and

-         Early achievement of job proficiency.

The quality of a good induction program says a lot more about the managerial style and company culture than one would think.  It sets the tone of the relationship between the employee and the employer. The saying, “You never get a second chance to make a first impression” is so applicable to the induction process.  With some thought and a small amount of prior organization, the relationship can get off to a great start by implementing an effective induction plan.  This will in turn create an engaged, enthusiastic and productive employee.

3. How would you describe a good induction process?  What elements does it need to include?

Judith: If every company considers their new employees as human beings, with all the associated wants and needs, they will do well. No matter how senior that employee is, any new person has concerns about fitting in, or their ability to perform well on the job, worry about getting lost or even looking stupid.

Some important elements to consider, no matter what the company size:

  • Ensure the program is well planned.  New employees come onboard with different, and very often unique, induction needs.  It is therefore important that the program is planned and implemented to ensure they cater to the variety of people employed.
  • Before the first day, be sure to stay in touch with the employee after they have accepted the position, whether through a welcome letter or even a phone call. You are then able to respond to any questions or answer any queries they may have.
  • Send an outline of the induction program with a letter so the employee knows what to expect, especially during that first week.
  • Provide the new employee with an induction folder with pertinent information.  This is a great way to ensure they have all the information they require to settle into the company.   Depending on your organization you can tailor the induction packet accordingly, but some basic documents you can include:

-         The employee’s job description.

-         Examples of how to complete company forms and descriptions of when these are necessary.

-         A list of frequently asked questions and answers.

-         A contact person/department list including all phone numbers and extensions.

-         An organizational chart so the new employee knows where they fit in the big picture.

  • Ensure the supervisor or key staff members are at work before the new employee arrives.
  • Have the new employee’s work area ready for their first day at work.
  • Every program should ensure new employees are well informed of the values, history and expectations of the company, and aware of who is who within the company.
  • Make a special effort to ensure the employee feels welcomed and valued on the first day. Let existing team members know when the new employee is starting and encourage them to be a part of the welcoming process.  If the new employee is left alone at lunch time, it would be a good time to take the employee out to lunch with the rest of their team members. This would be a great way to develop team spirit.
  • Assign another team member, mentor or ‘buddy’ to show the employee around, make the introductions, and begin any initial training. Provide the mentor with sufficient notice so they can make preparations.

4. What does a company need to do to improve their induction program?

Judith: The first step in turning around your induction program is to realize that it is not just a formality, or something you do as a goodwill gesture. Poorly executed induction programs not only impact on the present but future recruitment opportunities.  It is critical, especially within the first 24 hours of employment that new employees feel welcome, confident, and engaged in their induction process.

Improving your induction program should be an on-going process. To prevent overload, inductions should be staged and different mediums should be used to provide information including face-to-face exchanges, on-line tools, videos, self-directed work exercises and formal and informal meetings and seminars. Key staff and the supervisor/manager should provide regular check-ins for the new employee to clarify issues and raise matters of concern in a supportive and non-judgmental environment.

The induction period should depend on the job role and organization. Induction should not be considered complete until the new employee has been successfully integrated into the workplace.

The induction processes should be regularly evaluated to enhance the program’s effectiveness.  Evaluation will assist with continuous improvement and ensure the program is relevant to the current work environment.  Asking for feedback is very important.  It allows you to make positive changes and adjustments to the induction program, based on recommendations from those who experienced it.  You can send out an evaluation around two to four weeks after the employee has started with the company. After an employee has been with a company for a few weeks, they are in a better position to identify what they should have known at the time of induction, and can provide recommendations for any improvements.  The evaluation could say something like: “Now that you have been with the company a while did the induction program meet your needs?”

Another important way to improve the program is to not treat it as a blanket process for all your employees.  The process should be tailored to address the particular needs of different groups of employees.  You may add as you deem appropriate, but some examples:

Recent graduates – are likely to be eager to apply the theoretical knowledge gained at university to the work environment. Harness this enthusiasm by including interesting, but achievable projects. Assigning a more senior staff member as a mentor will provide the additional support required during their integration into the new role.

Senior managers – may require general induction information and specific information to address their previous experience and current knowledge gaps. An emphasis on establishing productive relationships with existing managerial staff would be a useful focus.

Internal candidates and existing employees to new roles - run the risk of being overlooked when it comes to inductions. It can be assumed that they are already familiar with the company culture and knowledge; however, any person starting in a new role should be provided with information and support to prepare them for changing duties or more senior responsibilities.

Fixed term employees or independent contractors - should also undergo an induction and orientation process as they may, for example, eventually apply for permanent appointment. Timeframes will vary depending on the length and nature of the appointment or contract.

Regional, interstate and overseas employees - may benefit from information that integrates them not only into their new role, but the community and local services as well. Employers may like to ‘go the distance’ and consider information sources that assist these new employees to seek accommodation, furniture or transport.

Well that certainly is an exhaustive, but thorough account of how to improve the induction process.  As someone who has started several jobs in companies with a truly atrocious induction program, it is enlightening to know just how important orientation is to not only keeping a new staff member, but making them feel welcome.

If you like what Judith has to say, download her Employee Orientation report.

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Inducting people from a training perspective

Image courtesty of: Jusben/MorgueFile

When it comes to inducting people from a training perspective into any organisation, as important as this process is, unfortunately far too often not enough thought or preparation goes into it.

Organisations can become obsessed with running induction/orientation programs (with these terms often misinterpreted as being one and the same) on a new employee’s first day. Now I am certainly not saying that being given an OH&S overview or understanding the organisation’s mission statement isn’t important. But what about a true induction – and I am not referring to systems or database training, being allocated a new e-mail account, shown where the biscuits are, or being added to the kitchen roster.

These days it is not uncommon for people to move not only from one job to another, but also from one industry to another. And these people need to experience an in-depth induction, which can often go for an entire week.  But for someone new to both the organisation and the industry, when is the best time for them to be inducted?

From my own experience as a manager and having often hired people from outside my sector, I am a firm believer in having them sit within the business for at least 3 – 4 weeks observing the other staff, shadowing the experts, and getting an insight into the true goings on of the business.

After about a month, I think this is then the best time for them to be formally inducted (either by a facilitator from the within the business or an external expert). However the key word here is formally. Not just sitting at a desk, but being in a classroom environment – experiencing industry-specific training as well as performance support, role-plays and true simulations.

By waiting the month, new staff will have become more familiar with industry lingo, they will have watched their more experienced colleagues in action, and that way what is covered in the formal induction will actually make far more sense and be less likely to result in information overload.

Paul Slezak is our guest author this week who is the Director and Head of Learning and Development for Recruitment Academy – www.recruitmentacademy.com.au, one of Australia’s leading providers of induction, training, and consulting solutions to the recruitment industry.

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Do you make these mistakes in your workplace safety communications?

This safety poster has helpful manual handling tips but fails by showing the wrong behaviour. Only show the behaviour you want.

Effective communication is vital to get staff and contractors aligned and working towards a positive safety culture.

Yet, just providing training to work safely is not always enough.   How we communicate about safety influences whether or not people will accept or reject our safety messages.

A lot of companies produce training about a particular safety topic or  communicate awareness with lacklustre results.

We have found that the following issues often let safety communication down:

  1. Infrequent safety message reminders – Multiple message placements are the key to getting staff to remember new safety messages.  Try and get workers to engage in your safety messages in different formats (such as watching it, hearing it and reading it).  People learn in a variety of ways, so an effective safety campaign needs to use a variety of communication methods.  Messages need to be distributed in multiple ways and multiple times. Workers will need six or more separate exposures to your message to remember.  Use video, newsletters, posters, meetings, events and training sessions.  The more the better.
  2. Messages aren’t credible - Senior management play an integral leadership role in establishing the culture of a company including safety.  Effective safety leadership needs to be led and driven from the top.  Staff look at senior leaders actions to see whether new safety messages are being taken seriously.  Are your senior leaders really supporting the new messages or are they just playing lip service?
  3. Messages aren’t consistent – Good safety communication campaigns have alignment with all departments who are all working towards the same outcome.  This means working with all departments before you launch your safety messages and ensure that they will work with you and not against you.  A common example is that the production manager will push for speed, while the safety manager will tell people to work safely and cautiously.
  4. Overuse of negative language – When writing your safety messages, it is important that positive language is used that focuses on the behaviour you want and not the behaviour you want to avoid.  It also needs to communicate the issue in friendly language rather than rule-based or blame-centric writing.  You will get little traction of your message if you blame workers for the current state of affairs.
  5. Lack of consequences – It is important to introduce the new safety initiative by first explaining to everyone what the current problem is and the issues it is causing.  Then, managers need to explain the new rules of the game and the expectations.  It is also really important to let workers know of the consequences of not following the new guidelines.  This means letting staff really understand that poor safety behaviour not only puts themselves at risk, but the safety of other workers.  Let them know the effect this will have on their personal life and their family.

Of course, there are a lot more mistakes, but these are the main ones.

What can you do to improve your safety communication?

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How Standardizing your Safety Communication improves Workplace Consistency

When it comes to training staff on safety or procedures, one of the biggest problems many of our clients talk about is the difficulty of training staff consistently across numerous sites.

Often, staff are taught different information from one site to the next. And when you have hundreds or thousands of staff, this can be problematic.

It often results in different levels of productivity and a wild variation in safety records across the board.

Unless companies have a standardized approach to their training,  variations in the training message will create a workforce that is not aligned and working together to reach the same goals.

Buddies – Friends or Foe?

One area where this can be quite problematic is the buddy system form of training.

According to Wikipedia, the buddy system is a procedure in which two people, the buddies, operate together as a single unit so that they are able to monitor and help each other.  In training or the induction of newcomers to an organization, the less experienced buddy learns more quickly from close and frequent contact with the experienced buddy than when operating alone.

The buddy system is a good system that research has found provides optimal induction training.  However, the buddy system is only as good as the buddy doing the training.  What can sometimes happen is that companies assume that workers will train new staff the right way.  But what can happen if staff have had inconsistent training, is that they perpetuate more inconsistent training.  So new staff end up being taught different processes and safety information, which over time, can result in disastrous consequences.

The solution is to provide everyone with consistent training and the same stardardized messages.  Only then does the buddy system work effectively.  In fact, it will work extremely well and further reinforce messages and understanding.

Systemizing your Messages

The key to getting your workforce all understanding your safety and training messages in unison is the simple reinforcement of facts.  Repeatability and standardization of message are key.

And one proven way is to develop training videos for your company.  Even better if you can create other communication types that convey your core messages that hit all of the senses (see it, touch it, hear it etc).  Only then will you get message standardization.  And as a training video automates the messaging, it is a cost effective way to get consistent message understood by your workers no matter where they are located.

Helping Senior Leaders Lead

One further benefit is that when the CEO needs to visit different sites across the country, he or she will do a far better job communicating to all the workers who are all aware of the company stance on safety, the company vision and goals.  Rather than spend time writing different speeches to cater for the differing levels of safety awareness, the CEO can go and out communicate and engage knowing that everyone is on the same page.

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How Poor Communications results in Workplace Mistakes

Research studies tell us that 70% of workplace mistakes are a result of poor communication.

Communication failures can be costly.  It can cause loss of business, accidents, frustration, hostility, high employee turnover, low productivity and much more.

According to Kris Cole, who wrote the book Crystal Clear Communication, there are quite a range of communication difficulties.  These being:

  • Not explaining goals or priorities properly
  • Not listening
  • Not understanding fully and failing to ask questions
  • Mind made up, preconceived ideas
  • Not understanding others’ needs
  • Not thinking it through clearly, jumping to conclusions
  • Losing patience, allowing discussion to become heated
  • Short of time
  • Bad mood
  • Failure to explore alternatives

But it’s not just personal communication that can go awry.  Business communication will also fail to miss the mark, if those responsible for corporate communication have the same communication difficulties as mentioned above.  That’s why it is so important when companies commence a training video that all of those involved in the process are on the same page.  Otherwise, the training video process can be drawn out and in danger of missing the mark.

Where in your daily life can you change your communication style to ensure mistakes get reduced?  And for company communication, how can you make sure it is unified with all those responsible aligned with the same agenda?

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How to improve safety by valuing safety in hard dollars

It might seem like a hardened, senior management business view, but there is evidence that moving from measuring incident rates to the cost of safety in dollar terms, can actually improve safety.

In his article, Mind Shifting into Safety Excellence,  Dr Larry L. Hansen from L2H, talks about the need for companies to change how they measure safety performance.

As Dr Hansen succinctly puts it, “What does your CEO and CFO value most…reduction in rates? Or reduction in costs?” Obviously, nearly everyone would choose costs.  Yet,  so many companies emphasize incident rates as the driving metric of safety performance.

In a Safety & Health magazine readership poll a resounding 86.3% percent of respondents believed that occupational injuries in the US are under-reported.

Callout Title
“The biggest impediment to safety excellence is the use of incident rates as the driving measure of performance.” – Dan Zahlis

While at a more local level, Dr Yossi Berger from the Australian Worker’s Union (AWU) has stated in a recent NSCA interview that reductions in injuries do not provide the correct information about the quality of health and safety standards nor about daily risks experienced by workers at their tasks.

Dan Zahlis, Founder of the Active Agenda project used to be the Regional Risk Manager for The Häagen-Dazs Company.

His most immediate challenge was to reduce high Workers Compensation costs at the California facility. What he found was that head office imposed “incident rate measurements‟  which had frustrated supervisors (because they were accountable for something over which they had little control), had created employee cynicism, (because workers knew that numbers were suspect), and had driven real problems and near-miss events underground, (until they ultimately surfaced as costly injuries).  Dan removed the incident rate measurement and implemented what he called the “ultimate safety metric‟ – “Average Loss Cost‟ -calculated by the following formula:

Average Loss Cost = Total COST of all INCIDENTS/Total NUMBER of all INCIDENTS
(And by INCIDENTS, Dan meant ALL – Near Misses, First Aid, Medical Only, Restricted Duty, and Disabling)
Dan’s goal was to build trust and remove cynicism by removing the negative consequences associated with reporting, which in turn would expose real problems and allow real safety progress to occur.
The genius of this metric is that the only two ways it can be improved is by increasing the number of incidents reported (exposing hidden problems), or by reducing total costs (forcing better management of employee claims).
At the end of the first year, the plant reported 33% more claims, BUT produced a 30% reduction in claim costs.  And, of course he lost his job for bucking corporate policy.  He then went on to a Dole Foods Division where he applied the same approach and reduced loss costs from $385,000 to $30,000 in the first year.

So what do you think?  Leave a comment below about your company incident rates and your experiences.

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